Compliance agencies may include:FDAISOUSDAIECREACHRoHSULATARSMILMisc.BudgetProduction QuantitiesTurnaround Time When it comes to choosing overmolding materials, start the resin selection process at PMC. Plastic injection molding is a versatile method used across industries to create a wide array of products, from consumer goods to automotive parts. It involves injecting molten plastic material into a mold cavity, which solidifies to take the desired shape. Unfortunately, many products fail to stand up to their intended use due to selecting the wrong resin material. Tensile strength, impact compression strength, chemical resistance, cooling temperature, and more must be taken into consideration when selecting the right engineered resin for a product’s intended use and requirements. Engineering resins accounted for approximately 18% of total consumption last year. Demand for engineering resins is predicted to increase significantly, particularly in the medical market where there is a growing need for higher performing materials in applications like surgical instruments, diagnostic testing, drug-delivery systems more.
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Today, there are only a few companies around the world who specialize in Engineering-Grade molding projects. Between the rarity of this specialty and the global freight distance, it can be a real challenge to find a capable domestic company to handle these projects. At PMC, we’re only as strong as our employees, which is why we invest so much into their success. We wouldn’t be the industry leader we are today without the hearts and minds of our dedicated team members. Industries being most impacted by the switch include:Automotive/TransportationAerospace/AviationMilitary/DefenseConsumer Appliances/Goods Plastic Molded Concepts is one of the very few plastic injection molders in the U.S. (and the world) who uniquely specializes in engineering grade resins. PMC provides plastic injection molding services for mission-critical parts that play vital roles in markets like aerospace, military/defense, medical, automotive, electronics and more. Check out our case studies to learn how we have helped customers overcome complex plastic molding challenges. PMC is well known in the industry for being able to troubleshoot and solve complex molding issues. We offer a comprehensive range of plastic molding services including mold design assistance, modeling, prototyping, manufacturing, and testing.
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If filling is too slow or too fast it will cause voids, and high levels of molded-in stress, and surface blemishes.Plastic Injection Molding Gates Gate location can affect a variety of critical factors, including:Polymer molecule orientationOverall strength structure of the partPart shrinkageMold warpageAbility to hold a required roundness or flatnessOperational considerations, such as injection pressureAesthetics, such as injection molding gate marks, sink marks, voids and flow lines These plastic injection molders use what are called commodity resins, such as polyethylene and polypropylene. These are common resins that are not engineered for extreme conditions. Residence time is the amount of time the resin is exposed to heat in the barrel. If there is inadequate residence time the molecules will not absorb heat uniformly throughout the material. The under-heated material will become stiff and will cool before the mold is properly packed. This causes the molecules to shrink at different rates during the cooling process which results in mold warpage. But, with modern advances in engineered resins and plastic molding capabilities, manufacturers are no longer bound by the heavy, expensive and restrictive metal parts of yesterday.
