However, many button-pushing plastic injection molders do not have the technical expertise to implement and monitor these two critical aspects of plastic molding. Instead they see high melt temperature as the only solution for reducing resin viscosity.Higher Melt Temperatures can Cause… Some parts may require brand compliance, which may include color, imprints, logo, labeling, packaging, etc. It’s important to understand any brand identity requirements prior to starting the plastic injection molding process.Does your part require a particular surface finish? When it comes to plastic injection molding, quality assurance is key. PMC performs quality control systematically throughout the entire process, as well as at critical checkpoints. Plastic injection molders – whether lacking the experience, adept knowledge or proper equipment – can produce defective products that don’t stand up to industry regulations, appearance requirements, and/or general client expectations.

How Much Are Injection Molding Machines

In plastic molding, melt temperature must be carefully monitored throughout the molding process as temperature (and thus resin properties) can change as the resin works its way through the process.Melt Temperature Impacts… In some cases, having plastic injected parts that have been (or will be) molded-in stress can be acceptable. However, all 4 of these key factors (cost, turnaround time, stress/pressure application volume production) need to align. PMC is well known in the industry for being able to troubleshoot and solve complex molding issues. We offer a comprehensive range of plastic molding services including mold design assistance, modeling, prototyping, manufacturing, and testing. Customers come to PMC because they know we’re able to meet the most demanding tolerances and specifications. They also know we’re dedicated to moving their products into the market as quickly as possible without compromising on quality. A leading cause of failure in plastic injected molded parts is improper material selection. Strength requirements, operating requirements, and aesthetics all play a role in selecting the right material for your part. 

How Much Does It Cost Injection Molding

When it comes to plastic injection mold design guidelines, there are several important considerations to keep in mind, such as strength requirements, environment exposure, resin selection and more. Please note, we make components for medical devices – not end-use medical products. For more information regarding FDA requirements, please click here. We can help you identify the right solution for stress cracks in your plastic molded parts. Contact our experts today. Glass filled nylon injection molding is a practical choice for creating durable molded parts that will encounter friction and wear. The main characteristics and benefits of molding with this material compared to general purpose nylon include: Higher mechanical strength and rigiditySubstantially harder Stiffer partsMore heat resistant a lower thermal expansion rateHigher creep and wear resistanceImproved dimensional stabilityHigh mechanical damping propertiesMore resistant to chemical exposure In plastic injection molding black specs and splay is usually caused by:Resin Contamination (non-compatible resins, dirt, etc.)Inadequate Resin Dry TimeImproper Melt TemperatureInjection Speed Too HighImproper Gate StyleU.S. Plastic Injection Molder Specializing in Engineering Resins